Gap and Flush Measurement Solutions

Automated, non-contact inspection solutions that measure gap (margin) and flush features for quality validation or process optimization. Depending on your application needs, a Perceptron solution can also be installed in a moving line without stopping the part or a standard stop station.

The Perceptron Advantage:
Helix sensors are the only sensors in the world to offer Intelligent Illumination^TM, a technological breakthrough that allows the user to choose the quantity, density and orientation of the laser lines... on an inspection point level... without ever moving the sensors. When combined with expansive measurement volumes (up to 100 times larger than alternative solutions) Helix is the right choice to accommodate today’s demanding manufacturing requirements. Successfully support high model mixes and easily incorporate new future models.

Robot-mounted or stationary sensors measure gaps and flushness at multiple locations on every part produced. The results are then used to direct personnel where to make adjustments or what to correct in the manufacturing process. Creating a final dimensional quality gate ensures that every product leaving your facility has the best possible alignment. Gain a true 3D understanding of your assembly process.

Why should I measure?

• Verify and improve product quality with 100% measurement.
• Improve the efficiency of key personnel with simple, intuitive display of results.
• Improve measurement confidence on reflective surfaces.
• Turn data into information faster with comprehensive SPC reporting package.
• Decrease unexpected rework costs.

Gap and Flush Measurement applications include:

• Body Panel Fit